Designed with precision engineering, the OXI 100 is essential for industries looking to optimize lubricant performance, prevent equipment breakdown, and extend machinery lifespan. This instrument is particularly useful for laboratories, refineries, and industries that depend on the integrity and quality of lubricants to maintain operational efficiency.
Understanding Oxidation Stability
Oxidation stability is a critical property that determines the resistance of lubricants and fuels to oxidation. When oils oxidize, they form acids, sludge, and other harmful by-products that can degrade performance, increase viscosity, and lead to corrosion and wear of components. The OXI 100 is designed to accurately measure oxidation stability, allowing operators to evaluate the durability and performance of lubricants under specific operating conditions.
Key Features of the OXI 100
The OXI 100 Oxidation Stability Analyzer is equipped with a host of features that ensure precise, reliable, and efficient analysis:
Temperature and Pressure Control
The OXI 100 allows for precise control of temperature, essential for obtaining accurate test results. The temperature calibration process involves inputting values obtained from a certified temperature sensor to ensure that the instrument is set accurately. The pressure calibration follows the same detailed procedure, enabling consistent and dependable analysis results.
Integrated Heating System
The OXI 100 features an integrated heating system that allows the user to heat the sample to specific temperatures for testing. This capability is critical for replicating real-world conditions under which oils may be used, and it ensures that oxidation stability is measured accurately. The manual specifies that users can set the gas inlet pressure to 7 bar, with a tolerance of ±0.2 bar, which is crucial for maintaining test consistency.
Oxygen Supply Connection
The oxygen supply is critical for oxidation stability testing. The OXI 100 uses a copper coil that needs to be inserted into the sample to facilitate consistent oxygen contact throughout the testing process. The oxygen tube connects to the oxygen inlet at the rear of the device, ensuring that the proper pressure is maintained for precise results.
User-Friendly Operation
The OXI 100 is designed for ease of use, with a touchscreen interface that allows operators to control the testing process effectively. Users can initiate tests by inputting the operator name, selecting the ASTM method, and entering the sample ID. Once the setup is complete, the user can click the "Start" button to begin the test. The intuitive interface makes the OXI 100 accessible to both experienced technicians and those who are less familiar with laboratory testing equipment.
Data Management
The OXI 100 is capable of storing up to 10,000 test results, making it easy to track and compare historical data for quality control purposes. This feature is invaluable for laboratories and industries that need to maintain detailed records of their analysis over time. The ability to store a large volume of data ensures that testing is consistent and that any deviations from normal parameters can be quickly identified and addressed.
Step-by-Step Testing Procedure
The OXI 100 provides a detailed, standardized testing procedure to ensure accurate and repeatable results:
Prepare the Sample Cup
Retrieve the sample cup from the OXI 100 device and ensure it is thoroughly cleaned to prevent any contamination.
Weigh the Sample
Place the sample cup on a precision balance and reset the balance to zero. Carefully measure 50 grams of oil and add it to the sample cup.
Add Distilled Water
Measure and add 5 grams of distilled water to the sample cup. This water ensures proper thermal conductivity during the test.
Insert the Copper Coil
Place the copper coil into the mixture of oil and water within the sample cup. The coil facilitates uniform heating and efficient oxygen transfer during the test.
Position the Sample Cup
Place the sample cup into the stainless steel sample holder, and then insert it into the device bath. Add another 5 grams of distilled water between the sample cup and the bath to ensure proper thermal contact.
Set the Gas Pressure
Open the gas inlet valve and adjust the pressure to 7 bar, as specified in the manual. This step is critical for maintaining the conditions necessary for accurate oxidation analysis.
Initiate the Test
Use the touchscreen interface to select the appropriate ASTM standard for the test. Input the sample ID and operation name, and click "Start" to begin the analysis.
Monitor the Process
Throughout the test, the OXI 100 automatically controls the temperature and pressure while collecting data in real time. The device also performs a leak test to ensure that there are no gas leaks, as any leak could compromise the accuracy of the analysis.
Benefits of Using the OXI 100
The OXI 100 Oxidation Stability Analyzer is designed to provide several key benefits to industries looking to optimize their operations:
Monitor the Process
Throughout the test, the OXI 100 automatically controls the temperature and pressure while collecting data in real time. The device also performs a leak test to ensure that there are no gas leaks, as any leak could compromise the accuracy of the analysis.
Enhanced Precision and Reliability
The OXI 100's advanced control over temperature and pressure ensures that every test is conducted under precisely defined conditions, providing highly reliable results that can be trusted for critical decision-making.
Improved Efficiency
The automated testing process reduces the need for operator intervention, minimizes the potential for errors, and speeds up the analysis time. The ability to quickly heat the sample and the integration of the copper coil further contribute to efficient testing.
Safety Features
The automated testing process reduces the need for operator intervention, minimizes the potential for errors, and speeds up the analysis time. The ability to quickly heat the sample and the integration of the copper coil further contribute to efficient testing.
Large Data Storage Capacity
The OXI 100's ability to store up to 10,000 results makes it easy to track long-term trends in oil quality, ensuring that your lubricant management strategy is informed by comprehensive historical data.
Flexible Method Development
Users can create and customize their own test methods using the built-in settings, enabling the OXI 100 to be tailored to specific testing needs and unique operational requirements.
Applications of the OXI 100
The OXI 100 is used in a variety of industries where monitoring the quality and stability of lubricants is essential:
Oil Refineries and Fuel Producers
To ensure that fuels and lubricants meet quality standards for oxidation stability.
Automotive and Aerospace Industries
To evaluate the oxidation resistance of lubricants used in engines and critical components.
Power Generation
To monitor the stability of oils used in turbines and other rotating equipment, ensuring reliability and efficiency.
Industrial Manufacturing
To assess the performance of lubricants used in machinery under high-temperature or high-stress conditions.
OXI 100: Your Partner in Ensuring Lubricant Quality
The OXI 100 Oxidation Stability Analyzer from Vero Scientific is an essential tool for any industry that relies on the quality and reliability of lubricants. By providing precise control over testing conditions, real-time data management, and a user-friendly interface, the OXI 100 helps companies maintain product quality, prevent costly equipment failures, and optimize operational efficiency.
Vero Scientific is proud to offer advanced technologies that empower industries with the data they need to make informed decisions and enhance reliability. If you are interested in learning more about how the OXI 100 can benefit your operations, contact Vero Scientific today and take the first step toward greater reliability and efficiency in oil and fuel analysis.
